Softlon S

A closed-cell polyolefin material

ソフトロンS
拡大写真
ソフトロンS
拡大写真
●The standard type with all the Softlon's basic functions.
●This is a foamed product which achieves an ideal balance of flexibility, smoothness, heat insulation, and sealing.
●Various kinds of Softlon S, whose expansion ratio is from 5times to 40times

This is a foamed product which achieves an ideal balance of flexibility, smoothness, heat insulation, and sealing. Various kinds of Softlon S, whose expansion ratio is from 5times to 40times, can be selected according to customer needs.

Features

The standard type with all the Softlon's basic functions.

Eco-friendly

Among resins for foam products, polyolefin is known to be environmentally friendly.

Chemical resistance

It isunsusceptible to chemi cals such as acid, alkali and organic solvents. thanks to its resistance to them.

Thermal plasticity

It has the features of being stable form at normal room temperature and getting soft so as to be easily molded. when heated.

Workability

It responds to various processing methods such as slicing, vacuum forming, embossing, lamination and printing.

Electrical properties

It has high dielectric strength,insulation to high frequencies. and excellent in electrical properties

Water resistance

Even if it is left soaked in water for a long time, it absorbs little water.

Toughness

It has high mechanical strength, including tensile, tear and compressive strength.

Smoothness

With its uniformly sized and fine cells, it feels very smooth.

Insulation

It achieves great insulation because it does not allow the air to convect in each cell,

Buoyancy

Fine cells are uniformly arranged in this product, which prevents water from penetrating and makes it float in water or other fluid.

Light weight

It achieves light weight while keeping high mechanical strength for a foam product.

Sealing performance

Softlon achieves excellent flexibility and high adhesion, absorbs little water and demonstrates excellent waterproof performance.

Flexibility(Shock-absorbing properties)

It has both elasticity, one of the characteristics of a cell structure, and flexibility , one of the characteristics of polyolefin.

Specifications

Softlon S has intermediate nature between the nature of soft urethane foam and that of polystryrene foam.Its shape can be flexibly changed. In addition, it has good tensile strength and flexibility, and achieves high elasticity, which relieves the feeling of pushing the bottom.

Comparison of flexibility (Shock-absorbing properties) of Softlon S and other materials

Item Unit
Softlon S
(Polyethylene foam)
Soft urethane foam
(Ether type)

Soft PVC foam
Polystyrene foam
Cell structure
  Closed
Open Closed Closed
Thickness
mm  3.00 9.84 4.82 5.20
Apparent density
kkg/m3  33 17 140 32
Tensile strength
MD kPa  420 90 980
TD 290 100
Elongation
MD % 204 179 111.5
TD 165 212
Compressive strength 25% kPa  34 2.5 64 240
50% 98 3.2 145 307
75%  320 5.7 542
Compression set
   6.5 1.5 3.0 21.5

* Compared with Sekisui's products.

■Comparison of insulation of Softlon S and other materials

Softlon is made of polyolefin, which achieves low thermal conductivity and high insulation.In addition, since it has a closed-cell structure, it absorbs little water and its insulation performance is hardly degraded by moisture. It is also used in a wide variety of fields as an energysaving material with a function of keeping something warm and cool.

Density (kg/m3) Thermal conductivity (W/m・K)
Softlon S 33
0.0343
Soft urethane foam
25 0.0372
Rigid urethane foam
25 〜35
0.0342 〜0.0582
Polystyrene foam
16 〜30
0.0302 〜0.0360
Glass wool
10
0.0395

* Compared with Sekisui's products.Data are only references ; they are not guaranteed values.Data are only references ; they are not guaranteed values.

Option

Properties of the higher-grade Softlon.

Heat insulation

Softlon is a combustible foam material with a basic function of being resistant to 70℃ heat. However, both Softlon NF and Softlon SP have higher heat insulation, which are suitable to make a wide range of molding products.
Softlon NF/SP
Rates of each Softlon series' dimensional changes before and after heated
Item Thickness
(mm)
Density
(kg/m3)
Dimensional changes(%・MD
70℃ 90℃ 110℃ 120℃
Softlon S 3.0 33
-1.0
Softlon NF
3.0
33
-0.5 -1.0 -2.4
Softlon SP
3.0
40
-0.6 -1.4
* Test Method : JIS K 6767
Data are only references ; they are not guaranteed values.

Flame retardancy

All the Softlon series are designed to burn at a slow pace and give off little black smoke and toxic gases.Softlon FR-ND and THERMOBREAK®-RT achieve higher fire retardancy so that they are suitable for use in producing special things such as railroad cars.


Softlon FR-ND
This meets flame retardant standards for the Japanese market
● UL standard UL94 HBF HF-1 (Home appliances / IT devices)
● A combustion test of materials for railroad cars
 

THERMOBREAK-RT
This meets flame retardant standards for the global market
● BS 476 parts 6 & 7 (British Standard)
● AS 1530.3 (Australian Building Code Standard)
・ASTM E84 (25/50) (United States)
・FM Approved (Thermobreak Tube)


 


Thermoformability

Softlon is made of physically cross-linked polyolefin so that it is excellent in tensile strength, elongation and tear strength. Softlon SP and Softlon IF can be thermoformed so easily that they can be molded more flexibly, such as being deep drawn by vacuum forming. Press molding Vacuum forming

Document download

認定証ダウンロードファイル一覧

Name Type File Update File

RoHS:Softlon S Test Report

RoHS

pdf 2024-04-09
Download 276.04 KB

RoHS:Softlon S Directive Non-use Report

RoHS

pdf 2024-04-09
Download 189.97 KB

Properties list:Softlon S(thickness2.0mm/expansion times5、10、20、30)

Properties List

pdf 2023-05-09
Download 672.76 KB

Properties list:Softlon S(thickness2.0、3.0、4.0、5.0mm/expansion times30)

Properties List

pdf 2023-05-09
Download 672.73 KB

SDS:Softlon S WT

SDS

pdf 2023-05-09
Download 86.45 KB

SDS:Softlon S BK

SDS

pdf 2023-05-09
Download 86.62 KB